Electroplated diamond dressing wheel is a dressing tool used for precision grinding. It is mainly used to dress the surface of the grinding wheel to keep its ideal geometry and sharp grinding performance. The following is a detailed introduction to electroplated diamond dressing wheel:
1. Structure and Principle
Material: The wheel is usually made of steel, aluminum alloy or copper alloy to provide structural support.
Electroplating layer: Diamond abrasive grains are firmly fixed on the surface of the matrix through electroplating processes such as nickel plating. The diamond particles are evenly distributed to form a high-hardness cutting layer.
Diamond particles: Different particle sizes are selected according to processing requirements, and the common particle size range is 80# to 400#.
2. Features and Advantages
High hardness and wear resistance: Diamond (Mohs hardness 10) can efficiently dress various types of grinding wheels such as aluminum oxide and silicon carbide.
Precision dressing: It can achieve high-precision shape replication such as arcs, bevels, and complex contours.
Long life: The electroplating process makes the diamond particles have high bonding strength, slow wear, and significantly longer service life than traditional dressing tools.
Wide applicability: It can be used to dress ceramic bond, resin bond, and metal bond grinding wheels.
3. Precautions for use
Dressing parameters: Dressing speed, feed rate and cutting depth need to be optimized to avoid excessive wear or wheel damage.
Cooling and lubrication: It is recommended to use coolant to reduce thermal damage and dust.
Regular cleaning: Prevent metal chips from clogging the surface of the dressing wheel and affecting the dressing effect.
Storage protection: Avoid collision or humid environment to prevent diamond particles from falling off.
4.Company Profile
Our company focuses on the research and development and production of electroplated superhard tools. We have fully automatic electroplating lines and precision testing laboratories. Our products have passed ISO 9001 and SGS certification. We provide 1A1R standard and customized electroplated diamond cutting blades, serving customers in the global electronics, optics, and jewelry processing industries, and are committed to providing customers with cost-effective precision cutting solutions.
5.If you need to customize, please provide the following information
1). Dimensions, including outer diameter, aperture, thickness, width and thickness of abrasive layer;
2). Abrasive, abrasive sand particle and concentration;
3). Wheel application;
4). Pictures and drawings of wheels;
Looking forward to your inquiry.
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Customizable Electroplated Diamond Dressing ordinary grinding wheels Wheels Images
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